
Quick answers
What are the health risks of chlorine exposure?
Inhaling chlorine gas can cause coughing, breathing difficulty and, at high concentrations, severe lung damage or death. Contact can burn and irritate the eyes and skin, and swallowing it can cause severe internal damage.
What PPE is needed for handling chlorine?
Use suitable respirators or masks where chlorine gas or vapour is present, chemical safety goggles or face shields for the eyes, and chlorine-resistant gloves, aprons and protective clothing for the skin.
How should chlorine be stored safely?
Store it in a cool, dry, well-ventilated, clearly marked area away from sunlight and heat, restricted to authorised people, and keep it separate from incompatible substances such as ammonia and hydrocarbons.
How to prepare for a chlorine leak at a workplace?
Keep spill containment kits and neutralising agents ready, train staff in leak response and evacuation, provide eyewash stations and safety showers, keep exits marked and clear, and inform local emergency services about the chlorine on site.
Chlorine is a widely used chemical in various industries, including water treatment, manufacturing, and sanitation. While it is highly effective for its intended purposes, chlorine is also hazardous and requires careful handling and storage to prevent accidents and health risks. This blog provides essential guidelines for ensuring chlorine safety in the workplace and at home.

Understanding Chlorine Hazards
- Health Risks:
- Inhalation: Chlorine gas can cause respiratory distress, coughing, and shortness of breath. High concentrations can lead to severe lung damage and even death.
- Skin and Eye Contact: Chlorine can cause burns, irritation, and damage to the eyes and skin.
- Ingestion: Swallowing chlorine can cause severe gastrointestinal damage and potentially be fatal.
- Chemical Reactions:
- Chlorine reacts with many substances, including organic materials, ammonia, and some metals, potentially leading to fires, explosions, or the release of toxic gases.
- At home, never mix bleach with other cleaners. Bleach mixed with an acid, such as vinegar or many toilet-bowl cleaners, or with an ammonia-based cleaner, such as some glass cleaners, gives off toxic gas. Use one product at a time, rinse well in between and keep the room aired.
Safe Handling Practices
- Personal Protective Equipment (PPE):
- Respiratory Protection: Use appropriate respirators or masks when handling chlorine gas or working in areas where chlorine vapors are present.
- Eye Protection: Wear chemical safety goggles or face shields to protect your eyes from chlorine splashes or vapors.
- Skin Protection: Use gloves, aprons, and protective clothing made from materials resistant to chlorine.
- Training and Education:
- Ensure all personnel handling chlorine receive proper training on its hazards, safe handling practices, and emergency procedures.
- Regularly update training programs to keep up with the latest safety standards and practices.
- Proper Ventilation:
- Work with chlorine in well-ventilated areas to prevent the accumulation of toxic fumes.
- Use fume hoods, exhaust fans, or other ventilation systems to maintain air quality.
- Safe Handling Procedures:
- Always handle chlorine cylinders and containers with care to avoid leaks or spills.
- Use appropriate tools and equipment designed for chlorine handling.
- Never use metal tools that can spark or react with chlorine.
Safe Storage Practices
- Storage Conditions:
- Store chlorine in a cool, dry, and well-ventilated area away from direct sunlight and sources of heat.
- Ensure that storage areas are clearly marked and restricted to authorized personnel only.
- Container Integrity:
- Regularly inspect chlorine containers for signs of damage, corrosion, or leaks.
- Ensure that all containers are properly labeled with hazard warnings and handling instructions.
- Segregation:
- Store chlorine away from incompatible substances, such as ammonia, hydrocarbons, and other reactive chemicals.
- Maintain a safe distance between chlorine storage areas and other chemical storage areas to prevent accidental mixing.
Emergency Preparedness
- Spill and Leak Response:
- Have spill containment kits and neutralizing agents readily available in areas where chlorine is used or stored.
- Train personnel on how to respond to chlorine spills or leaks, including evacuation procedures and first aid measures.
- If chlorine leaks, move away from the cloud, upwind and to higher ground. Chlorine is heavier than air and settles in low places such as basements, drains and pits. If the leak is indoors, get out of the building; if you cannot, go to the highest floor you can reach. If it is outdoors and you cannot get away, go indoors and shut the doors and windows. Call 112 and follow the fire brigade’s instructions.
- Emergency Equipment:
- Equip work areas with emergency eyewash stations and safety showers.
- Ensure that emergency exits are clearly marked and accessible at all times.
- Communication and Coordination:
- Establish clear communication channels for reporting and responding to chlorine-related emergencies.
- Coordinate with local emergency services and inform them about the presence of chlorine and the associated risks.
Conclusion
Chlorine is a valuable chemical with many industrial and domestic applications, but its hazards must be respected and managed with strict safety protocols. By following these guidelines for handling, storing, and responding to chlorine, you can create a safer environment for yourself and others. Always prioritize safety and be prepared for emergencies to minimize the risks associated with chlorine use.
What needs attention
- Chlorine gas attacks the lungs; high concentrations can cause severe lung damage and death
- Chlorine is heavier than air, so it sinks and collects in pits, basements and low corners
- Household bleach can give off chlorine gas when mixed with some other cleaners
- Chlorine reacts with ammonia, organic material and some metals, risking fire, explosion or toxic gas
- Leaking or corroded cylinders and poorly ventilated rooms turn a small release into a big one
- Splashes burn the eyes and skin, so goggles, gloves and an eyewash point matter
Controls that reduce risk
- Store chlorine in a cool, dry, ventilated, marked area with access only for trained staff
- Keep it well apart from ammonia, hydrocarbons and other incompatible chemicals
- Inspect cylinders and containers for corrosion, damage and leaks on a fixed schedule
- Keep goggles, face shields, gloves, respirators, a spill kit and an eyewash station ready
- Train every handler in safe handling, leak response and evacuation
- Tell your local fire brigade that chlorine is stored on site and where
Common unsafe practices
- Mixing bleach with other cleaning products to make it 'stronger'
- Storing chlorine next to ammonia, fuels or other reactive chemicals
- Keeping cylinders in hot, sunny or unventilated corners
- Handling chlorine without goggles, gloves or a suitable respirator
- Running towards a leak, or sheltering in a basement or pit
- Letting untrained staff deal with a leak or spill




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